Shainin Red X Problem Solving

Shainin Red X Problem Solving-38
How may Shainin be used to help complement other structured innovation/process improvement methodologies such as Lean Six Sigma?Shainin can be used to complement the Lean Six Sigma methodology.

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Pre-Control is used to keep the problem under control. Take me through a brief case study to show how someone can employ some of these basic tools. This is when you are driving down the road, step on the brakes and nothing happens. Shainin was used to solve this huge brake leaks; we called it a "spill" on a drum brake application of a major automotive original manufacturer (OEM).

This leak problem was causing the OEM to hold vehicle shipments and required very expensive and time consuming repair at the end of the production line.

By asking clever questions of the best and worst examples, the cause driving the differences is revealed in the answers.

During the progressive search investigation, each stage is divided into natural buckets or splits of causes.

I work as a Director for SSA & Company (formerly Six Sigma Academy). I work with deployment teams to achieve process improvements through consulting, training, project execution and change management.

I train, coach and mentor Black Belts Master Black Belts, and Champions using Lean Six Sigma to solve problems.I have worked with many clients in which Shainin problem solving skills allows the Green Belts or Black Belts to find and eradicate root causes of problem faster with fewer resources.Shainin is particularly powerful in the Analyze phase of the Six Sigma DMAIC.Savings and cost avoidance exceeded one million dollars annually.This is a typical case study where a tough project is solved very quickly. What sort of training is involved with mastering Shainin? And the highest level is Shainin Master (like Master Black Belt).Clue generation tools such as Component Search, Group Comparison, Pair Comparison are used to converge on the Red X. W confirmation test is then used to confirm the Red X.Tolerance Parallelogram is used to set the proper tolerance. Several years ago, I was involved in a brake leaks case.Structured Innovation is about doings things differently and doing things significantly better.In this sense, Shainin fits that description very well. It’s a structured problem solving method that combines engineering insight with statistical thinking to solve tough technical problems quickly and efficiently.Using the Shainin Y to X approach, progressive search and "talk-to-the-parts" investigative technique, the Red X was quickly found to be surface imperfection of the sealing interface which was causing the leaks.The Red X was confirmed with statistical confidence and controlled within a few days, allowing the plant to resume normal productions.

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    The latest Tweets from Shainin - The Red X Company @ShaininRedX. We are a global engineering service company specialized in root cause investigation and professional development.…

  • Introduction to the Shainin method - Wikilean
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    Introduction. Created by Dorian SHAININ 1914 – 2000, the SHAININ method is a problem-solving methodology. Trained as an aeronautical engineer, Dorian SHAININ worked for many aeronautical companies Design Engineer for United Aircraft Corporation, reliability consultant for Grumman Aerospace and Pratt & Whitney.…

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    In 1952, Shainin joined Rath & Strong, Inc. holding the position of Senior Vice President. Later in the 1950’s, Shainin recognized that the Pareto principle could be applied effectively to reduce variation of a problem. Shainin concluded that one cause-effect relationship had to be stronger than the others the “Big Red X”.…

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    It's a simple analogy for Shainin Red X, the problem-solving system that German supplier Robert Bosch Corp. began using at its electronics plant here in 2000. Doug Carson, statistical engineering.…

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    Shainin red x training pdf The Shainin SystemTM SS is the name given to a problem solving system. Progressive Search Red X Strategy Shainin Six Sigma Variable. Incorporating Ball Grid Array Packages, in 2009, the company employed 150 full-time Red X Masters working in its.…

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    Most problem-solving methodologies are X to Y, trying to understand all the variable that affect a change in output. The Shainin Red X approach is Y to X, by talking to the parts and looking at the change in output to identify the biggest input contributor to that change, the Red X. It is a contrast-based approach.…

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    Shainin Bhote and Bhote, 2000, consultant and advisor to over 750 companies in America and Europe. Shainin’s philosophy has been, “Don’t let the engineers do the guessing; let the parts do the talking.” Shainin recog-nized the value of empirical data in solving real-world problems. He introduced the concept of Red X, the domi-…

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    Shainin Technique is a problem solving tool which is used to solve the chronic problems in simple manner. Dorian Shainin, an American famous statistician has developed these techniques based upon more than 50 years of his experience.…

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