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How may Shainin be used to help complement other structured innovation/process improvement methodologies such as Lean Six Sigma?Shainin can be used to complement the Lean Six Sigma methodology.
Pre-Control is used to keep the problem under control. Take me through a brief case study to show how someone can employ some of these basic tools. This is when you are driving down the road, step on the brakes and nothing happens. Shainin was used to solve this huge brake leaks; we called it a "spill" on a drum brake application of a major automotive original manufacturer (OEM).
This leak problem was causing the OEM to hold vehicle shipments and required very expensive and time consuming repair at the end of the production line.
By asking clever questions of the best and worst examples, the cause driving the differences is revealed in the answers.
During the progressive search investigation, each stage is divided into natural buckets or splits of causes.
I work as a Director for SSA & Company (formerly Six Sigma Academy). I work with deployment teams to achieve process improvements through consulting, training, project execution and change management.
I train, coach and mentor Black Belts Master Black Belts, and Champions using Lean Six Sigma to solve problems.I have worked with many clients in which Shainin problem solving skills allows the Green Belts or Black Belts to find and eradicate root causes of problem faster with fewer resources.Shainin is particularly powerful in the Analyze phase of the Six Sigma DMAIC.Savings and cost avoidance exceeded one million dollars annually.This is a typical case study where a tough project is solved very quickly. What sort of training is involved with mastering Shainin? And the highest level is Shainin Master (like Master Black Belt).Clue generation tools such as Component Search, Group Comparison, Pair Comparison are used to converge on the Red X. W confirmation test is then used to confirm the Red X.Tolerance Parallelogram is used to set the proper tolerance. Several years ago, I was involved in a brake leaks case.Structured Innovation is about doings things differently and doing things significantly better.In this sense, Shainin fits that description very well. It’s a structured problem solving method that combines engineering insight with statistical thinking to solve tough technical problems quickly and efficiently.Using the Shainin Y to X approach, progressive search and "talk-to-the-parts" investigative technique, the Red X was quickly found to be surface imperfection of the sealing interface which was causing the leaks.The Red X was confirmed with statistical confidence and controlled within a few days, allowing the plant to resume normal productions.